Plywood circular table. Reliable table for a circular saw with your own hands

Many home craftsmen dream of conducting independent cutting of lumber. This is a simple matter, but without suitable equipment it is almost impossible. So why not adapt a hand-held circular saw for this and assemble a table with the possibility of a longitudinal and transverse cut with your own hands?

In the four corners of the shoe, make one hole with a diameter of 10 mm. Drilling locations are optional. Place the saw blade in the slot on the tabletop and align the shoe with the markings. Mark the centers of the holes made on the plywood and transfer them to the back side with a thin drill.

If there is not enough space in the support shoe to drill such large holes, use two steel plates with welded 6 mm studs, attach them to the base of the saw with wing nuts with star washers. In this case, it will be a matter of five minutes to remove the hand saw and return it to its place without additional adjustment. The plates, in turn, have one large hole each for secure mounting and initial adjustment of the position of the saw.

To fasten the saw to the tabletop, you need to use M8 ploughshare bolts with a countersunk cone head. Under them, an 8 mm hole is drilled from the front side and a countersink is made for a cap, which, in an untightened state, should protrude no more than 1 mm above the surface. On the reverse side, the bolts pass into the holes of the support shoe (or steel plates) and are tightened under a wide and spring washer, or a nut with a plastic grower.

If the fitting was successful, the countertop must be fixed to the box. In the four corners of the plywood board, you need to drill one hole the same as for attaching the saw. The distance from the edges is half the side of the bar used plus the wall thickness of the box, in our case it is 30 mm. A 10 mm hole is drilled in the center of each bar, a steel screw M8x18 mm is screwed inside.

Once the tabletop is secured, turn the table on its side so that you have access to both the blade and the saw mounts at the same time. After removing the protective cover for a while, set the saw blade along the longitudinal axis of the table using a rail and square. After adjusting the disc, tighten the fastening nuts well. Using a ruler or level attached to the disc, mark the edges of the table and draw a line of the cut plane along them. Draw along the line several times with an awl, leaving a shallow groove, such a marking will definitely not be erased after long use.

Start button and electrical

The standard power button must be shunted, and if this is not possible, clamp it with a clothespin or harness. Instead of a button on the handle, a small electrical network will be used, laid inside the box.

On the outer front side of the box, install a double button "Start / Stop" with fixation. Its normally open contact is connected to a break in the power cable. The ends of the wire are connected to a socket screwed on the inside.

After the saw is connected and tested in operation, it is necessary to pull a triple-folded nylon stocking onto the air intake grille.

Cross cut guide

Trimming of parts is conveniently carried out in the presence of a thrust beam that moves along guides along the cut line. You can make this from ordinary 9 mm plywood.

All you need is a few boards:

• 150x250 mm 2 pcs.
• 100x820 mm 2 pcs.
• 150x820 mm 1 pc.
• 142x300 mm 1 pc.

As before, sawing plywood on precision equipment is preferable. Three long boards must be assembled in the form of a channel 150 mm wide and with shelves of 100 mm. Since the self-tapping screws will face the countertop, you need to pre-drill the plywood under them and recess the fasteners, and then process the traces with emery cloth. It is more reliable to use confirmations instead of self-tapping screws.

Boards 150x250 mm are screwed like channel plugs, the free ends are directed downwards. The remaining bar is screwed between the shelves exactly in the center. If this beam is placed on a table, the side boards will drop down the sides of the box with a gap of about 10 mm on each side.

Use full extension furniture rails with ball bearings. First attach them to the beam, and then try on and screw them to the body. The fastening holes are oblong, use them to adjust the beam: it should slide over the tabletop with a very small gap and at right angles to the cutting plane. Pass the beam once with the saw running to make a cut at the bottom. For quick removal and installation of the beam, it is recommended to snap off the plastic clips on the rails in advance.

Adjustable rip fence

It is much easier to dissolve the forest if there is a longitudinal stop. It can be made from an ordinary aluminum cornice or another lightweight profile with a perfectly even edge and stiffeners. You will need a cut along the length of the table, that is, 800 mm.

At 150 cm from the edges, make two holes of 8 mm and insert into them along the M8 bolt, orienting the thread down. Screw on the nut without the washer and tighten firmly. At the same distance from the edges of the table, draw two lines. At their intersection with the centerline of the tabletop, drill holes of 12 mm. One more hole is drilled on the same lines with an indent of 30 cm. Using a milling cutter or a jigsaw, make two thin slots, it is advisable to cut as evenly as possible.

The stop profile is inserted with bolts into these slots; after adjustment, it can be pressed with lambs with a wide washer from the inside. If the cutting width needs to be changed frequently, provide the table body with door hinges for easy opening. To make the adjustment of the stop faster, fasten the cut tape from the tape measure to the ends of the table.

A circular saw is a tool that no master can do without. Such a unit is especially necessary in the country or in a country house. But working with a hand tool is not always convenient, and branded machines are quite expensive. The way out of the situation may be the independent manufacture of such a device. The basis of such a home machine can be not only a hand saw, but also a grinder or even a drill.

Making a table for a circular saw with your own hands will cost much less than a ready-made store version.

It is not at all difficult to assemble a fairly simple frame for a circular saw with your own hands. To make it, you will need the simplest lumber and very little time.

Saw frame design

Before considering the design of the future machine, it is necessary to calculate the load that will fall on it. Because the main thing in such a bed is stability and reliability. For powerful industrial saws, the base is a reinforced steel welded structure. But such a unit is not needed for a home workshop. If you are only going to assemble your own woodworking machine, then you should take into account the main parameters of the tool itself. After all, saws are different, and, accordingly, the design of the table should be different.

First of all, it is necessary to take into account the power of the tool. Usually, for a home workshop, a unit is chosen whose parameters do not exceed 800 watts. But, for example, when building a house or a summer house, a fairly large amount of wood has to be sawn. At the same time, the power of the circular saw should be greater. But experts do not recommend purchasing saws whose characteristics are higher than 1200 watts. Installing such a tool in a private workshop is not justified. And working on it will only increase the cost of electricity.

Remember: the higher the productivity of your machine, the more stable the base must be for it. For professional circular saws, a base assembled from a metal profile is usually mounted. Sometimes such beds are even embedded in the floor. Because the vibration of the machine can lead to situations that are dangerous to life and health.

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Nuances to consider

The second parameter for choosing a saw is the depth of the intended cut. The thickness of the lumber processed on your machine depends on it. This parameter of professional and semi-professional models ranges from 4 to 7 cm. This is enough for sawing boards and even thick enough plywood. But it will be inconvenient to process logs on such a machine. In addition, it should be borne in mind that this characteristic of a saw that is built into the frame with its own hands is decreasing. The depth of cut becomes less by about 1 cm. But this can be changed if the table design provides for the ability to raise or lower the disk.

When choosing a tool, it is necessary to take into account the frequency of its rotation. If you need a circular saw for harvesting building material, then this parameter may be lower. When a smooth and clean cut is needed, the RPM must be high enough. This is necessary, for example, for the manufacture of furniture. But even in this situation there are nuances. Such a saw is not suitable for processing plastic materials. Due to too high speed of the tool, the disc heats up and the plastic melts. Therefore, it is worth choosing a unit whose rotational speed does not exceed 4000 rpm, in which case the table for a circular saw can be assembled from wood. The vibration of such a machine is insignificant and additional reinforcement of the frame is not required.

The last thing you need to consider when making your own woodworking machine is the location of the buttons and other controls. When assembling a circular saw with your own hands, remember that access to the controls must be safe. This rule is especially true if the tool is installed from the bottom of the countertop. In this case, it is more reasonable to install the panel with switches from the outside of the machine. Or provide a rising tabletop. This design will also help in the maintenance of the unit. After you have taken into account all the little things and nuances, you can proceed directly to the manufacture of the table.

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Preparatory stage of work

The simplest version of a table for a circular saw is a structure assembled from boards and fairly thick plywood from which the table top is made. In this case, the tool itself is fixed at the bottom of a stationary (not rising) table top. A special slot is provided for the disc in the bed cover. A drawing of such a machine is shown in fig. one.

The dimensions for the bed can be changed so that it is convenient for you to work. The average table height is taken as an example. It is 100-115 cm. But a lot depends on the height of the person who will work with the tool. In addition, the length of the tabletop can also be changed as desired. If you intend to work with boards whose length exceeds 2.5 m, then the table top should be larger. Then it is necessary to make changes to the design itself and add an additional pair of supports (legs). Otherwise, the bed will vibrate too much.

For the countertop, you can take plywood, whose thickness should be at least 50 mm. But you can also use fiberglass plates, plexiglass. But experts do not recommend using chipboard, since this material is not strong enough.

The table top can be polished and covered with several layers of varnish. This will ensure sufficient sliding of the sawn materials. But it is much more reasonable to strengthen a sheet of iron on the countertop. Then the surface of the bed will be much more reliable, and the machine will last you longer.

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Necessary materials and tools

For a woodworking machine, it is imperative to provide for the presence of guides. They will help to cut the material accurately. This design is welded from a metal corner and attached to the countertop with clamps.

It is not recommended to install stationary guides, because in the future you will not be able to change their position.

To make a table, you will need the following materials:

• plywood sheet (countertop made of another material);
• sheet of iron;
• board with a section of 5 * 10 cm;
• timber with a section of 5 * 5 cm;
• clamps - 2 pcs;
• metal corner for guides;
• hand circular saw.

In addition, it is wiser to prepare in advance all the tools that will be needed to make the table:

• jigsaw or hacksaw;
• electric drill, screwdriver;
• milling machine or hand mill (you can do without this tool);
• measuring instruments (ruler, square, tape measure).

When everything you need is ready, you can proceed directly to the assembly of the table. Some craftsmen make beds from old kitchen or dining tables. But such a design is unlikely to last long enough. Therefore, it is much more reasonable to make all the details yourself. In doing so, you can take into account your individual needs.

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Saw table assembly

The manufacture of the frame begins with the formation of the tabletop. The plywood sheet is marked so that 2 edges of the cover coincide with the edges of the sheet. The workpiece is cut with a jigsaw or hacksaw. If desired, the saw cut edge can be processed with a cutter. But this operation is not mandatory. Since in a table for a circular saw, the main parameter is its reliability, not beauty. The tabletop is treated with sandpaper “roughly”.

On the underside of the tabletop, a slot for the disk is marked. To do this, you first need to measure the dimensions of the sole of the unit. The easiest way to do this is to remove the disk from the tool and simply circle the necessary part of the saw. These parameters are necessary for the formation of the footprint.

With the help of a hand cutter, wood is selected to a depth of about 0.8-1 cm. If you do not have such a tool, then the work can be done with a chisel, but it will take much more time.

After the seat is ready, be sure to try on the saw, adjusting the recess if necessary. Mark the fixing points for the fasteners and the slots for the disk. If you want the saw blade to go down and up as you wish, then you need to build a pendulum mechanism for the table. In this case, the slot should have the shape of a truncated pyramid. Moreover, the hypothetical top of this figure goes down. An example of a drawing of such a design with a belt drive is shown in fig. 2. It is more reasonable to make the frame for the lifting mechanism from metal corners that are welded together.

A circular saw is a productive, convenient and maneuverable tool with which various construction and finishing works are carried out. If you need to perform large volumes of tasks, working with a manual circular is quite difficult. In such situations, a table for a circular saw becomes an excellent assistant. It can be assembled independently from boards and plywood. The saw itself will be placed at the bottom of the tabletop, with the serrated disc going into the slot. The saw turns on, the disk starts to rotate, lumber is fed and sawed. If you wish, you can assemble an excellent table for a circular saw with your own hands. There is nothing difficult in this work.

It is difficult to work with large volumes of wood with an ordinary circular, so it is better to install it on the table.

Circular saw table design

Before assembling a circular table with your own hands, you need to carefully consider its design. At this stage, your task is, first of all, to calculate the load that will be placed on the table in the future. When assembling a table for a saw with your own hands, consider the power of the unit. So, for a high power industrial tool, it is recommended to use a reinforced steel welded structure. In the case of a home saw, there is no need for a device of such a powerful design. It will be enough to assemble a saw table with your own hands from boards and plywood.

Circular table arrangement.

When planning to make a table for a saw with your own hands, you need, as already noted, to take into account the power of the tool. In home workshops, saws up to 800 watts are most commonly used. At the same time, it is necessary to take into account the frequency and volume of work performed. For example, when building a house, you will have to cut much more material than under any other conditions. Experts do not advise buying saws more powerful than 1200 watts for home use. In the case of a home workshop, this simply does not make sense.

The higher the power of the circular saw and the higher the volume of work performed, the more reliable, durable and stable the table you create should be. Circular saws of a professional class are established on the bases from a metal profile. In some cases, these tables are even embedded in the floor, because due to vibration, the operator may lose control of the saw for a short time, which will be enough to cause injury. The creation of such a table requires certain skills in working with special tools, welding, etc. The assembly of an ordinary wooden table for a home saw is available to almost every person, even if he does not have such experience.

Preparing to assemble the table

Table assembly diagram.

The simplest option for a circular table is a construction made of fairly thick plywood and boards. Plywood in this case will be used to make the countertop. Directly the countertop will be stationary. The tool must be installed under it. Previously, a slot is created in the lid along which the saw blade will move.

Choose the size of the table, first of all, with a reference to yourself. You should be comfortable and comfortable to work. The instructions cover the average and most common sizes. You can change them to your liking. The height of the table is 1-1.15 m. Choose the length taking into account the nature of future work. If you tend to cut long boards most of the time, make sure your tabletop is long enough as well. With a table top length of more than 2 m, it is recommended to equip the structure with an additional pair of support legs. Without them, the table will vibrate a lot.

The thickness of the plywood used for the manufacture of countertops should be from 5 cm. Plexiglas, fiberglass are suitable for the same purpose. Masters recommend refraining from using chipboard due to the insufficiently high strength of the material.

The lid is polished and varnished in several layers. This will ensure the required sliding of the processed materials. The best option is to strengthen the metal sheet on the countertop. This will increase the reliability of the surface and extend the life of the product as a whole.

Materials and tools for work

Table top device.

A table for a circular saw requires the presence of guides, which will ensure higher accuracy in cutting materials. The guides are cooked from a metal corner. Clamps are usually used for fixing to the countertop. Guides are not recommended to be made stationary. It will be more convenient if in the future you can change their position.

Prepare materials for self-assembly of the table:

1. Plywood. If you wish, you can use a different material for the countertop.
2. A metal sheet.
3. Beam 50x50 mm.
4. Board 50x100 mm.
5. Clamps in the amount of 2 pcs.
6. Metal corner for the manufacture of guides.

Gather all the necessary tools first:

Circular machine bed.

1. Hacksaw. If possible, it is better to use a jigsaw instead.
2. Screwdriver.
3. Electric drill.
4. Hand mill or machine. If not, you can do without them.
5. Roulette and ruler for measurements.
6. Square.

After preparing all the tools and materials, you can start assembling a homemade table. Some craftsmen use old dining and kitchen tables for this. But you should not count on the great durability of such products. It is better to do everything yourself, "from scratch". So you can assemble a comfortable table that fully meets your needs and requests.

Step by step instructions for assembling the table

Table of a circular machine made of steel plate.

First you need to form the countertop. Take a plywood sheet and make a markup. The edges of the sheet must match the two edges of the lid. Saw the workpiece with a hacksaw or jigsaw. If desired, process saw cuts with a milling cutter. This is optional, so you can skip this step. In the case of a table for a circular saw, reliability is more important than a beautiful appearance. Rough out the countertop with sandpaper.

At the bottom, prepare a slot for the disk. Measure the base of your circular saw. To make it as convenient as possible, remove the saw blade from the tool and simply circle the desired part of the saw.

After completing the arrangement of the seat, try on the slab and make the necessary adjustments. Mark the slots for the saw blade and fasteners. If the disc is to be raised and lowered, the table must be equipped with a pendulum mechanism. In this case, the shape of the slot should look like a truncated pyramid. The top of this kind of pyramid should be directed down. For the manufacture of the frame of the lifting mechanism, it is better to use metal corners welded to each other.

Assembly of the frame and installation of legs

The guide carriage of a table for a circular.

Next, you need to make markings for the transverse and longitudinal rails. In the case of such a table, they perform the function of stiffeners. Do it from the wrong side. Planks are made from timber. It is necessary to prepare 2 longitudinal ribs. Select the length based on the length of the countertop. It is enough to simply take away from it 8-10 cm on each side. There should also be 2 cross bars. To determine their length, subtract 8-10 cm from the width of the countertop on each side.

Prepare nests for self-tapping screws. The slats are fixed in such a way that the lid protrudes approximately 8-10 cm beyond the edges of the frame. It is important to make the most reliable and durable fastening. Install the first self-tapping screw at a distance of 4-5 cm from the edge of the rail. The self-tapping screws themselves are mounted in increments of 20-22 cm. Details must be drilled through. The heads of the self-tapping screws must be completely recessed into the material of the countertop.

The transverse ribs are attached first. To ensure maximum reliability of the table, you must first coat the edges of the rails with wood glue. Tighten the structure with clamps and fix with self-tapping screws. Leave the table top to dry completely, then install the longitudinal rails in the same way. Pull the frame parts together and install several fasteners on each side. After that, you can remove the clamps.

For the manufacture of legs, use the bars. The height of these elements is selected individually in accordance with the height of the operator. It is more convenient when the countertop is at the level of the hips. Before installing the legs, plan them on 1 side so that the machined side comes off at an angle. As a result, the base of the leg will have a slightly larger area than the top.

To fix the legs, it is best to use metal corners. You need to slightly tighten them so that the base of the homemade table is located at a distance. Thanks to this, the bed will become more stable. Fastening is carried out using bolts with washers. They need to be installed with the hats out. If installed in a different way, you may injure yourself on the protruding fasteners during operation.

This will make the design even more reliable. Reiki should be installed in pairs from the sides of a homemade table.

Carefully polish the surface of the countertop and cover it with several layers of varnish. Instead, you can fix a smooth metal sheet with small self-tapping screws.

Finally, the circular saw is installed in the place intended for it. Additionally, you can apply markings on the surface of the tabletop, which will contribute to a more even and correct processing of the material being cut.

The controls for such a machine must be moved to the outside of the tabletop. Usually they are fixed on some leg of the table. This stage of work requires some electrical skills. In their absence, it is recommended to contact the appropriate specialist.

Thus, there is nothing difficult in self-assembly of a table for a circular saw. It does not require large time and money costs. You will spend much less on materials than on a finished factory table, and the quality of the product, subject to the instructions, will be no worse. Successful work!

From the author: people who are directly related to manual work and various types of production will unanimously confirm that the work area should always be in order. The main rules: it must be clean and equipped with all the necessary components for comfortable work. This is especially true for anyone who deals with serious and rather dangerous equipment. A circular saw is a very useful tool, both for household tasks and for large, mass production.

In our case, we are trying to solve the problem of domestic scale. Namely, when an amateur works with such a tool, a home-made table is simply needed for a more comfortable workflow. Therefore, this article will help everyone solve the issue of convenience while working with a circular saw. We will explain to you how best to make a do-it-yourself circular table with drawings and other tips from the Internet.

Where to begin?

Obviously, this design assumes that you have a manual . If you are only planning to make this kind of purchase, then be sure to familiarize yourself with the main factors influencing the choice of the unit. When buying, pay attention to:

• disk rotation frequency;
• maximum cutting characteristic;
• specific power;
• equipment ergonomics.

Rotation frequency

Directly affects the quality of the cut and the range of lumber. Often, a static indicator of this frequency significantly limits the owner in a variety of works. For example, too high a frequency can heat up your saw blade, which will simply melt the material. The problem is solvable - buy an adjustable unit with the option of independently changing the speed.

Maximum cutting depth

This indicator affects our ability to work with a circular saw with materials of a certain thickness. Here the principle is - the more, the better it will work in all its glory. For domestic purposes, circulars with a cutting depth of 60-70 mm are enough for you. Do not forget that with the further installation of a hand-held circular saw in a home-made cutting point, you will lose a millimeter equal to the cover of your future table!

Specific saw power

Your desire to make an adjustable table for a circular saw leads to the conclusion that you are interested in quite serious amounts of work and production. Therefore, you need to select a unit with a power of 1000 W or even more. The main thing is not to take the equipment weaker in order to avoid unpleasant and long torments during the work process.

General ergonomics of a circular saw

Quite an important factor if you want to mount your saw stationary. Review in advance the location of all important controls, whether they are easy to get to, which side they are located on, etc. Access to them should be primarily safe and convenient. If you miss this moment, then, most likely, you will have to completely redo the drawings and diagrams of the homemade table for your type of circular.

What do you need to buy?

Now the process of making the table itself is being born. The pricing policy is quite modest due to the relative cheapness of the materials used. Of course, you can buy much more expensive, but this is not necessary due to the rapid wear of this work area. It will be a big plus if you are good at working with wood. To create a homemade table, you will need:

• plywood sheet (approximately 800 by 800 mm, 10 mm thick);
• wooden blocks with a length of 100 cm (50 by 50 mm);
• necessary equipment (drill, screwdriver, jigsaw, etc.)
• 4 things. sheet material made of wood (for the body) 400 by 784 millimeters;
• Ruler and pencil;
• clamps for working with wood;
• self-tapping screws, screws and bolts;
• plastic ties;
• 2 metal corners.

You may need to buy additional building materials (if you want to add something of your own or upgrade your future homemade table).

The process of further assembly and finishing

There is nothing complicated in this procedure. The main thing is to follow the instructions clearly and do not hesitate to check your own measurements. This will save you time and eliminate the need to redo something. There are a lot of drawings on the Internet that you can use as a basis for creating a circular table with your own hands.

How to make a table for your circular will prompt the following explanations:

1. We make the body of our table. We begin to assemble the base from pre-purchased sheet materials. From sheet material, you should get screens approximately 400 mm high and 800 mm long. We fasten them to each other by using bars, which in the future will serve as table legs. We fasten this whole story “on the conscience” with the help of bolts and screws. As you can see in the picture, we get something similar to a box with legs, which does not have a lid and a bottom. If you have the same - you are doing everything right.

Source:

• Now let's move on to creating a homemade table cover. We carry out control measurements along the perimeter of the resulting box. According to the dimensions, we cut out a future cover for an adjustable home-made “machine” from our plywood sheet. Do not rush to fix it, because you need to make all the necessary holes and slots for a circular saw, and doing this on a finished structure is not very convenient.

By applying a circular, we mark the location of the reference points, the place for the slot (the saw blade will be inserted there). It is obligatory to measure the circular saw, namely, the diameter of the protective cover located below, the exact thickness and distance from the end of the shoe (performs a supporting function). Next, we once again check the correctness of the markup and cut out all the necessary holes.

Source: http://vendetupagina.info

• We fix the saw on the tabletop. Make holes in advance in the "shoe" (the part that is applied to the lumber and sets the depth of the cut). Next, we take the bolts and attach the equipment to the top of the table made of plywood by tightening them from the inside. Do not save on bolts, because if they are deformed, you will simply lose equipment. The hat should be fairly large in diameter and securely attached. The saw blade must confidently enter the slot and have small gaps on the sides, in order to avoid possible friction and damage on the material of the cover of the homemade table.

Source: http://sdelaisam.mirtesen.ru

• Creation of lumber stops. In principle, this is not the main component of the table. But what convenience it adds is an obvious fact. As a rule, stops are made parallel and perpendicular to the circular saw blade. You can additionally buy metal corners and attach them. The parallel stop must be adjustable. Therefore, on the sides of the edges of the shoe of the circular saw, we make 2 parallel cuts almost to the edge of the table.

We attach a pre-prepared corner in places of cuts with bolts. Using bolts, we get the opportunity to easily adjust the stop distance when cutting. The perpendicular stand can be mounted both statically and retractable rails can be used for the possibility of working with long materials.

Which in the common people is called a circular, is a productive and convenient tool. It can be used to perform a huge number of tasks. Perhaps you own it or are just planning to purchase it. However, when cutting large batches of material, working with such a device is quite difficult. You can facilitate this process with the help of a table, which you can make yourself. This idea is easy to implement, and you need to prepare boards and plywood before starting work.

The hand saw is located at the bottom of the working surface, but its working disk is in the slot. After turning on the equipment, the disk rotates, and when the lumber is fed, the cutting process begins. The maximum thickness of the processed workpieces will depend on the power of the saw and the size of the blade. When choosing a tool, you should consider the thickness of the countertop on which it will be mounted.

Preparation of materials

If you decide to make a table for a circular saw with your own hands, then first you need to take care of the availability of some materials and tools, among them should be highlighted:

• board;
• drill;
• varnish for wood;
• pencil;
• ruler;
• plywood;
• bar;
• glue.

If you decide to start making a table yourself, you must have the skills to cut wood. As for plywood, its thickness should be 20 mm or more. When looking for a board, you should pay attention to the one whose dimensions are 50 x 100 mm. But the bar should have a square section with a side of 50 mm. You will need it for the legs.

You should also stock up on an electric jigsaw, a screwdriver and a manual milling cutter. Self-tapping screws will act as fasteners. After manufacturing, the structure will need to be varnished in order to extend its service life. Before you make a table for a circular saw with your own hands, you must decide on its dimensions, which will depend on the length of the workpieces being processed.

The cut will be smoother and more accurate if the workpiece rests on the entire plane of the table. However, the parameters of the working surface should not be too large, as the design will clutter up the space. It is necessary to come to the average value, but the height of the table is usually selected individually, it depends on the height of the operator.

By drawing a table for a circular saw, you can avoid many mistakes. If you still cannot decide on the size of the work surface, then you can take the following parameters as a basis: 50x50x25 cm. They are suitable for a small workshop. You may need a switch and a socket, as well as a piece of electrical cable. However, this is true if you plan to upgrade electrical equipment.

Manufacturing technology

Using 20 mm plywood, you must make a blank for the countertop, while being guided by the selected dimensions. The canvas is marked with a marker and a ruler, and then sawn with an electric jigsaw. The edges must be processed with a milling cutter. The material is sanded.

On the underside of the tabletop, you need to make markings for the saw. To do this, the blade is turned over, and the saw should be installed without a disk at the intended location. So you can mark the parameters of the sole. Using a milling cutter, a recess is made in the tabletop in the range of 8 to 10 mm, while it is necessary to follow the seat that was marked in advance.

Work methodology

Making a table for a circular saw with your own hands, in the next step you can try on the saw and adjust its position if necessary. Then the attachment points are marked, as is the slot for the toothed disk. If the material is cut at different angles, then this moment must be taken into account when marking the slot. In this case, the hole will have a trapezoidal section, while the figure should be located with the top down.

At the bottom of the working surface, using a ruler and a pencil, you need to make markings for the stiffeners. The legs of the table will be fixed to them later. The ribs should be made from a board, the dimensions of which are 50 x 100 mm. These elements are located around the perimeter, however, they must be removed from the edges of the table by 10 cm.

The board should be attached to the surface and circled on both sides, then the center line is marked along the ruler, on which the screws will be located. From each edge of the rib, they must be removed by 5 cm, arranged in increments of 20 cm along the entire length. When making a table for a circular saw with your own hands, according to the marking, it is necessary to drill a hole through.

For longitudinal stiffeners, marking should be done by sawing the boards. They are fixed to the countertop with wood glue, and then pressed with clamps. In place, the side stiffeners are marked, they must be sawn and glued. The structure should be additionally tightened with self-tapping screws without removing the clamps. Holes are prepared for them from the outside so that the hats are completely recessed. The stiffeners are pulled together with self-tapping screws installed on each side. The clamp can be removed, which will allow you to understand how the countertop will look.

Leg manufacturing

When making a table for a hand-held circular saw, in the next step you can start making legs, for this, boards with dimensions equal to 50 x 100 mm are used. The legs must be made taking into account the fact that it was convenient to work. On average, this parameter reaches 110 cm. The board must be cut along the longitudinal axis, providing a small angle on one side.

The workpiece is tried on to the working surface so that during installation it stands a little apart. The legs are fixed on the outside of the elements to stiffen, bolts should be used for this. In order to achieve stability, you can use ties, they are made of a square bar with a side of 50 mm.

Saw installation

Circular saws with fastening to a table are very convenient in operation. The next step is to fix the tool. To do this, the sole is fixed on the bolts, while the working disk should look out into the slot. Marking is applied to the table, this will make it easier to cut. To protect against moisture and facilitate the sliding of workpieces, the table should be varnished in several layers.

Switching the saw on and off

When someone is ready, you can decide how the equipment will turn on and off. If you have the appropriate knowledge in the field of electrical engineering, then the power key can be shunted by you. The control button in this case is placed on the outer surface of the rib.

If you made a table for a hand-held circular saw with your own hands, but automating the operation of electrical equipment is too difficult for you, then the key can be pulled together with a wire, and the device itself can be turned on and off using a power cord. The above table design is quite simple. Any home craftsman can handle the task of manufacturing. If you want to expand the functionality, you can take care of security by making the design more complex.

Conclusion

A hand-held table-mounted circular saw can be a great tool for anyone who loves to work with wood. If you have to cut lumber quite often, then it is worth spending one day to make such a design that will last a long time and will increase productivity.